Our entry-level course covers the essentials of capsule filling, introducing students to the basics of capsule types, sizes, and powder properties.
2025 Course Dates
August 5-7
Skills You'll Develop
3 days in Philadelphia, PA
This beginner-level, 3-day course offers hands-on training with a fully automatic capsule filling machine. Participants will learn how to set up each station on the machine, operate it safely, and perform basic maintenance tasks. Topics include capsule and powder setup, HMI control, tamping and dosing adjustments, and the use of auxiliary equipment like polishers and powder transfer units. The course also covers how to identify and fix common production issues, such as poor capsule separation, variable fill weights, and unseparated capsules.
Course Outcomes: After completing this 3-day training session, participants will be able to confidently operate a fully automatic capsule filling machine, set up and adjust its stations and components, and perform routine cleaning and maintenance. They will also be able to troubleshoot issues related to capsule separation, dosing, and ejection, as well as identify common problems with capsules and powder formulations.
Enrollment Requirements: None
Course Certificate upon Completion
On the last day of class, you will receive a personalized, embossed certification that declares you have completed one of SDU’s capsules courses. This credential not only validates your expertise and dedication to continuous learning but also positions you as a valuable asset in solid dose manufacturing.
John Karmazin's diverse career began in retail at JCPenney, where he developed foundational customer service skills before moving into a role at Northeastern Building Supply and Kitchen Design in Jackson, NJ, gaining experience with general contracting materials and heavy machinery. In 2014, he transitioned to Index as the shipping and receiving manager, quickly advancing to a mechanical service technician under the mentorship of an industry veteran with over 40 years in the pharmaceutical and nutraceutical industry. Today, as a lead mechanic at Index, John specializes in assembling, maintaining, and training on high-tech capsule filling and polishing equipment, such as the Index K120i and K90i capsule fillers. His role at Solid Dose University involves training professionals on the operation, troubleshooting, and optimization of capsule filling machinery, leveraging his extensive practical knowledge to enhance workforce readiness in the solid dose manufacturing industry.
Solid Dose University (SDU) is an educational institution specializing in the art and science of solid dose manufacturing. With a curriculum designed by industry experts, SDU offers comprehensive training programs that cover the full spectrum of tableting, encapsulation, and more. Our mission is to empower professionals with the knowledge and hands-on experience needed to excel in the rapidly evolving solid dose sector.
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